Manufacturing

Precision-engineered in the United States for safety, reliability, and clinical performance.

Made in the U.S.A.

Phasor Health manufactures and assembles every disposable drill in its own facilities in the midwestern and southern United States. Each location operates under strict quality-control standards with dedicated personnel, optimized for medical-grade device production. The company’s manufacturing model emphasizes safety, efficiency, consistency, and traceability, with experienced team members. This hands-on approach strives to ensure that every product leaving the line meets the same high standard for quality, safety and sterility required in patient care settings like the Intensive Care Unit, Emergency Room, or Operating Room.

Manufacturing highlights:

Complete production managed in the United States
Self-reliance to control product fulfillment, minimizing risk of shortage or “back order”
Facilities built in compliance with many quality and traceability methods
Continuous oversight by dedicated engineer, quality, and executive teams
Stress-tested Success: In response to the national Cranial Access Kit shortage in mid-2024, Phasor Cranial Access Kits supplied hospitals all over the United States, never running short and growing over 10-fold with capacity to supply the entire United States and beyond – which we continue to maintain.

Engineered for Sterility and Precision

Every single-use Phasor drill and kit is individually packaged for sterile delivery. This design eliminates the uncertainty of reprocessing and guarantees readiness for use in any environment, from intensive care to the operating theater.

Each device undergoes the following:

Detailed inspection for mechanical and safety compliance
Sterilization and seal verification based upon established practices and regulatory standards
Functional testing of rotation,, orientation,, and package integrity
Careful labeling and fulfillment, with quick turnaround and delivery of products for patient care needs

Reliability During Global Shortages

During recent industry-wide shortages of cranial access kits, Phasor maintained uninterrupted production and delivery. The company’s lean structure and domestic supply chain allowed hospitals to continue surgeries safely without delays.

Hospitals trust Phasor because:

Inventory levels remain controlled to stabilize year-round
Domestic sourcing avoids overseas disruptions
Direct communication ensures predictable delivery timelines
Quality strives to be consistent from first to last unit

Built by Experts Who Understand the Stakes

Phasor’s manufacturing team includes engineers and clinicians who have worked inside clean rooms and operating rooms. This understanding and collaboration keeps production focused on what matters most: patient safety, procedural efficiency, surgeon convenience, hospital affordability, and supply adequacy. The company’s ongoing investment in innovation, testing, clean-room assembly, and feed-forward processes reflects a long-term commitment to clinical excellence.

Our focus areas include:

Innovation – tireless efforts to take feedback and act upon it: immediately
Operational efficiency – dedicated to making the most in the best and safest manner possible
Real-time monitoring and traceability of every production batch
Turnkey approach – from conception of an idea to patient use and further optimization – as evidenced by the many new FDA clearances achieved by our company in a standalone manner, already in successful use for patient care

Setting a Higher Standard for Device Manufacturing

Phasor Health’s U.S. manufacturing model is built around control, quality, responsiveness, cost-efficiency, and a “special forces” mindset: the power of a few, dedicated individuals can accomplish more than large masses with proper focus and unrelenting commitment. By controlling every step of the process, the company protects hospitals and patients from variability that may compromise outcomes.

Every unit represents Phasor’s core promise: safety without compromise and feed-forward performance without delay.